The KOMPACT is a compact dry batching plant that integrates the essential features of a full dry batch plant into a more condensed form. Designed for easy transportability by tractor or articulated vehicle, the KOMPACT offers enhanced flexibility and efficiency, making it an ideal solution for a variety of construction projects.
Essential TakeawaysÂ
- Efficiency and Mobility: The KOMPACT batching plant delivers efficient on-site concrete production with its easily transportable design, eliminating the need for cranes and reducing setup time. This feature enables projects to start promptly, cutting transportation costs and boosting overall efficiency.
- Advanced Technology: The KOMPACT is equipped with a touchscreen controller, PLC-controlled additive systems, and real-time monitoring, ensuring precise and consistent concrete production. These advanced technologies enhance accuracy and reliability, making the KOMPACT suitable for demanding environments.
- Reliability and Support: Batchcrete’s KOMPACT combines robust design with comprehensive after-sales support. The plant’s durability suits various projects, and Batchcrete’s support team provides ongoing maintenance and troubleshooting to ensure optimal performance.
Standard (Yet Unique) Features of KOMPACT
Impressive Production CapacityÂ
The KOMPACT batching plant stands out with its impressive production capacity of 100m³ per hour per batch, demonstrating its robust performance despite its compact size. The 50-tonne horizontal silo further underscores the plant’s substantial capabilities, ensuring it competes effectively in the batching plant industry.
Advanced Touchscreen ControllerÂ
One of the KOMPACT’s standout features is its advanced touchscreen controller, which represents a significant leap in batching technology. This controller allows users to store up to 100 mixed designs, streamlining the batching process by eliminating repetitive programming.Â
The ability to access pre-saved mix designs ensures each batch meets precise specifications, improving productivity and reducing the risk of human error. Its intuitive interface makes operation straightforward for both experienced and new operators, enhancing ease of use and efficiency on site.
Precision with PLC-Controlled AdditivesÂ
The touchscreen controller, the KOMPACT is equipped with PLC-controlled additive flow meters and pumps. These components are crucial for ensuring accurate and consistent water flow throughout the mixing process.Â
Precise Regulation
By precisely regulating the amount of water added to the mix, the KOMPACT ensures that the concrete is uniformly hydrated, which is vital for maintaining the quality and durability of the finished product. This precision not only improves the consistency of each batch but also contributes to the overall strength and longevity of the concrete used in construction projects.
Enhanced Mobility and FlexibilityÂ
Furthermore, the KOMPACT’s design integrates several features that enhance its performance and versatility. The plant includes automated systems for efficient material handling and batching, reducing manual intervention and minimizing the potential for errors. The incorporation of these advanced technologies ensures that the KOMPACT delivers high-quality concrete consistently, even in demanding environments.
Efficient Transportation and SetupÂ
Another notable feature of the KOMPACT is its mobility. Designed for easy transportation, the plant can be relocated quickly between construction sites without the need for a crane, making it an ideal choice for projects in remote or challenging locations. This flexibility not only saves time and reduces setup costs but also allows for more efficient use of resources across multiple sites.
Overall Performance and ValueÂ
Overall, the KOMPACT combines cutting-edge technology with practical features to offer a powerful and versatile solution for on-site concrete production. Its ability to produce high-quality concrete with precision and efficiency sets it apart from traditional batching plants, making it a valuable asset for any construction project.
Additional Features:
- Ticket Printing: This feature provides a convenient way to document each batch, ensuring accurate records of production for quality control and compliance purposes.
- Gen-set: The integrated generator set ensures that the plant has a reliable power source, enabling uninterrupted operation in remote or off-grid locations.
- Hydraulic Jacking Legs: These ensure that the plant’s working height is adjustable, meeting the required standards for efficient operation and accessibility.
Let’s Get Technical With KOMPACT
The KOMPACT is designed to compete with larger plants, offering impressive technical specifications that highlight its power and efficiency. With a capacity of 40m³ and an installed power of 48kw, the plant’s total mass of 85,000kg underscores its robust construction.
Hydraulic Control Unit Motor:
The hydraulic control unit motor has a power rating of 1.5kw, which, combined with a 50-litre compressor, ensures efficient operation and reliable performance.
Auger Conveyor for Cement Extraction:
The auger conveyor features a coil diameter of Ø 250 and a pitch of 125 e 250. It is equipped with a Motovario gear motor (H82 FA 1:8 PAM160) and a powerful 11 kW motor, which ensures smooth and efficient cement extraction from the silo.
Additive System:
The KOMPACT’s additive system includes a motor with a specification of 0.55 kW – 1400 g/min, a power supply of 380 V 50Hz, and a flow rate of 25 Lt/min. It operates under 6-bar air pressure with a maximum product viscosity of 100 C.Ps. This system is optimized to function within a temperature range of 0°C to 40°C, ensuring consistent performance across various environmental conditions.
Generator and Conveyor:
A small but powerful generator with a capacity of 49 kVA and a rev/min of 1500 supports either single or three-phase operation. The KOMPACT’s conveyor features a 9.2 kW motor with a maximum flow rate of 150 m³/h and a conveyor speed of 1.1 m/s, providing efficient and reliable material handling.
At Batchcrete, we are dedicated to delivering the best in mobile batch plants, ensuring that the KOMPACT meets your specific site requirements. For more detailed information on the KOMPACT and its applications, contact us to speak with our experts.
Further Capabilities and Advantages of the KOMPACT
The KOMPACT dry batching plant is designed to exceed expectations in various environments, including remote locations. Its robust construction ensures durability and longevity, making it a cost-effective solution for long-term projects. The integration of advanced technology, such as real-time monitoring and automated controls, further enhances the operational efficiency of the KOMPACT.
FlexibilityÂ
The plant’s flexibility allows it to be quickly deployed and redeployed across different sites, minimizing downtime and maximizing productivity. This adaptability is particularly valuable for large-scale infrastructure projects as well as smaller construction sites, where the KOMPACT delivers consistent, high-quality concrete with every batch.
Innovation
Batchcrete’s dedication to innovation and quality is evident in the KOMPACT’s design. Each component undergoes rigorous testing to meet the highest performance standards. The plant’s user-friendly interface and minimal maintenance requirements enable your team to focus on construction rather than equipment issues.
Cost-Effectiveness and Sustainability:
The KOMPACT is designed with cost-effectiveness and sustainability in mind. Its ability to produce concrete on-site reduces transportation costs and associated emissions. By minimizing the need for external transport and logistics, the KOMPACT contributes to a more sustainable construction process.
Enhanced Productivity:
The plant’s efficient design and advanced features, such as the touchscreen controller and automated batching processes, significantly enhance productivity. The ability to store and recall multiple mix designs ensures that the KOMPACT can adapt to different project requirements quickly, improving overall efficiency.
Durability and Reliability:
Built to withstand challenging environments, the KOMPACT’s robust construction guarantees long-term reliability. Its durable components and high-quality materials ensure that the plant remains operational and effective throughout its lifespan, reducing the need for frequent repairs and maintenance.
Why Choose KOMPACT for Your Project
Opting for the KOMPACT means choosing a batching plant that combines reliability, efficiency, and precision. Despite its compact design, the KOMPACT does not compromise on capacity or performance. It is engineered to meet tight deadlines and stay within budget, making it an ideal choice for various construction projects.
The KOMPACT’s advanced features, such as customizable mix designs and automated batching processes, ensure it can handle complex project requirements with ease. Furthermore, Batchcrete’s comprehensive after-sales support ensures that you receive expert assistance whenever needed, keeping your KOMPACT batching plant in optimal condition.
For more information on the KOMPACT and its applications, contact us to receive expert guidance tailored to your specific needs.
FAQs
What is the production capacity of the KOMPACT batch plant?
The KOMPACT batching plant boasts a production capacity of 100m³ per hour per batch, making it a powerful and efficient solution despite its compact design.
Can the KOMPACT batch plant be easily transported to different construction sites?
Yes, the KOMPACT is designed for easy transport by tractor or articulated vehicle. It does not require a crane for installation, enhancing its mobility and convenience for various project sites.
What makes the KOMPACT batch plant ideal for on-site concrete production?
The KOMPACT enables on-site concrete production, saving both time and money. It features advanced technology, including a touchscreen controller that stores up to 100 mixed designs, ensuring precision and efficiency in every batch.
How does the KOMPACT batch plant ensure consistent quality in concrete production?
The KOMPACT uses PLC-controlled additive flow meters and pumps to ensure proper hydration of the mix. Real-time monitoring and automated controls maintain consistent quality across all batches.
What kind of support is available after purchasing a KOMPACT batch plant?
Batchcrete provides comprehensive after-sales support, including guidance, maintenance, and troubleshooting services. Their team of experts ensures that your KOMPACT batching plant operates at peak performance throughout its lifespan.
