The construction industry has witnessed significant advancements in recent years, with innovative technologies and equipment emerging to improve efficiency, productivity, and quality. One such breakthrough is TECNOMIX, a mobile wet mix batch plant that has revolutionized the way concrete is produced for road and rail projects. 

With its ability to produce high-specification concrete on-site, TECNOMIX has become a game-changer for contractors and project managers looking to streamline their operations and improve project outcomes. 

Essential Takeaways

  • TECNOMIX is a mobile wet mix batch plant that produces high-specification concrete for road and rail projects.
  • The plant’s compact design and mobility make it ideal for projects with limited space or those that require frequent relocation.
  • TECNOMIX’s computerized management system and precision weighing system ensure that the final product meets the required specifications, reducing the risk of errors and defects.
  • The plant’s automated systems and advanced safety features reduce the risk of accidents and injuries.

By reducing transportation costs, minimizing waste, and enhancing quality control, TECNOMIX is poised to transform the construction landscape. In this blog post, we’ll delve into the world of TECNOMIX, exploring its features, benefits, and how it works.

What is TECNOMIX?

TECNOMIX is a fully mobile wet mix batch plant designed to produce high-specification concrete for road and rail projects. It’s a game-changer in the construction industry, offering a unique combination of mobility, flexibility, and precision. 

This innovative plant is the brainchild of Sami, a renowned company in the construction equipment sector, and is distributed exclusively in Australia by Batchcrete International.

Key Features of TECNOMIX

So, what makes TECNOMIX stand out from traditional batch plants? Here are some of its key features:

  • Compact and Mobile Design

TECNOMIX boasts a compact design that allows it to be easily transported to any location. The plant’s hydraulic lifting system enables it to be raised to a higher working position without the need for external lifting equipment, making it ideal for projects with limited space. This feature also allows for easy setup and teardown, reducing the time and effort required to get the plant up and running.

The compact design of TECNOMIX also makes it possible to transport the entire plant on a single truck, reducing transportation costs and minimizing the environmental impact of the project. This feature is particularly useful for projects located in remote areas where access to transportation infrastructure may be limited.

  • Integrated Conveyor Belt

The mobile package comes with an integrated conveyor belt that can be hydraulically folded in seconds, allowing for quick and easy setup. This feature also enables the plant to be loaded and unloaded from the truck without the need for a crane, reducing the risk of accidents and injuries.

The conveyor belt is designed to be durable and long-lasting, with a robust construction that can withstand the rigors of heavy use. The belt is also equipped with a self-cleaning system, which reduces maintenance downtime and ensures that the plant is always running at optimal efficiency.

  • Computerized Management System

The heart of TECNOMIX is its computerized management system, which allows users to measure the components of a mix accurately. The system features a specific probe in the hopper that automatically detects and corrects moisture levels, ensuring precise control over the mixing process.

The computerized management system is designed to be user-friendly, with an intuitive interface that makes it easy to operate and monitor the plant. The system also includes advanced features such as real-time monitoring, data analysis, and automated reporting, which enable users to optimize the mixing process and improve the quality of the final product.

  • Precision Weighing System

The TECNOMIX mobile batching plant is equipped with a precision weighing system that ensures accurate measurement of ingredients. This system, combined with the computerized management system, enables the plant to achieve the FPC (Federally Prescribed Concrete) certification.

The precision weighing system is designed to be highly accurate, with a tolerance of ±1% or better. This ensures that the final product meets the required specifications, reducing the risk of defects and rework.

How Does TECNOMIX Work?

Now that we’ve explored the key features of TECNOMIX let’s take a closer look at how it works:

Step 1: Material Loading

The process begins with the loading of raw materials, such as cement, aggregates, and water, into the hopper. The materials are loaded using a combination of manual and automated systems, which ensure that the correct quantities are used.

Step 2: Moisture Detection and Correction

The computerized management system’s probe detects the moisture levels in the hopper and automatically corrects them to ensure the perfect mix. This feature is particularly useful in areas with high humidity or variable weather conditions, where moisture levels can fluctuate rapidly.

Step 3: Mixing

The ingredients are then mixed together in the correct proportions, using the precision weighing system to ensure accuracy. The mixing process is designed to be efficient and thorough, with a combination of high-speed mixing and gentle agitation to ensure that all ingredients are fully incorporated.

Step 4: Concrete Production

The mixed concrete is then discharged onto the integrated conveyor belt, which can be hydraulically folded in seconds. The concrete is then transported to the point of use, where it can be poured into place.

Step 5: Quality Control

The computerized management system continuously monitors the mixing process, ensuring that the final product meets the required specifications. The system also includes advanced features such as real-time monitoring and data analysis, which enable users to optimize the mixing process and improve the quality of the final product.

Benefits of TECNOMIX

So, what are the benefits of using TECNOMIX for your road and rail projects? Here are a few:

  • Increased Efficiency

TECNOMIX’s mobile design and quick setup time enable you to produce high-quality concrete faster and more efficiently. This reduces the time and effort required to complete the project, allowing you to meet tight deadlines and stay within budget.

  • Improved Accuracy

The computerized management system and precision weighing system ensure that the final product meets the required specifications, reducing the risk of errors and defects. This also reduces the need for rework and waste, saving you time and money.

  • Enhanced Flexibility

TECNOMIX’s compact design and mobility make it ideal for projects with limited space or those that require frequent relocation. This feature is particularly useful for projects that involve multiple sites or locations where the plant can be easily transported and set up.

  • Cost Savings

The plant’s ability to produce high-specification concrete on-site reduces transportation costs and minimizes waste. This also reduces the project’s environmental impact, making it a more sustainable option.

  • Improved Safety

TECNOMIX’s automated systems and advanced safety features reduce the risk of accidents and injuries. The plant is designed to be safe and easy to operate, with clear instructions and warnings to ensure that users are aware of potential hazards.

  • Reduced Maintenance

TECNOMIX’s advanced design and construction reduce the need for maintenance and repairs. The plant is designed to be durable and long-lasting, with easy-to-replace parts and components.

Case Studies

TECNOMIX has been used on a number of high-profile road and rail projects around the world. Here are a few examples:

Case Study 1: Highway Construction Project

TECNOMIX was used on a major highway construction project in Australia, where it was used to produce high-specification concrete for the road surface. The plant’s mobility and quick setup time enabled the contractor to complete the project ahead of schedule, reducing costs and improving safety.

Case Study 2: Rail Infrastructure Project

TECNOMIX was used on a rail infrastructure project in Europe, where it was used to produce concrete for the rail bed and surrounding infrastructure. The plant’s precision weighing system and computerized management system ensured that the final product met the required specifications, reducing the risk of defects and rework.

Case Study 3: Airport Expansion Project

TECNOMIX was used on an airport expansion project in Asia, where it was used to produce concrete for the runway and surrounding infrastructure. The plant’s compact design and mobility made it ideal for the project, which involved working in a confined space with limited access.

Frequently Asked Questions

Here are some frequently asked questions about TECNOMIX:

Q: Is TECNOMIX suitable for small-scale projects?

Yes, TECNOMIX is designed to be versatile and can be used for projects of all sizes, from small to large-scale infrastructure developments.

Q: Can TECNOMIX be used for other types of construction projects?

While TECNOMIX is specifically designed for road and rail projects, its versatility and mobility make it suitable for other types of construction projects that require high-specification concrete.

Q: How does TECNOMIX ensure quality control?

TECNOMIX’s computerized management system continuously monitors the mixing process, ensuring that the final product meets the required specifications.

Q: Is TECNOMIX easy to operate and maintain?

Yes, TECNOMIX is designed to be user-friendly, with an intuitive interface and easy maintenance procedures.

Q: Can TECNOMIX be customized to meet specific project requirements?

Yes, TECNOMIX can be customized to meet specific project requirements, including the production of specialized concrete mixes and the integration of additional features and components.

Final Thoughts

As we look to the future of construction, it’s clear that TECNOMIX is poised to play a major role in shaping the industry. With its innovative design and advanced features, it’s an essential tool for any contractor or project manager looking to improve efficiency, reduce costs, and enhance quality.

As the construction industry continues to evolve, it’s likely that we’ll see even more innovative solutions emerge. But for now, TECNOMIX is the gold standard for mobile wet mix batch plants, and it’s an essential tool for any contractor or project manager looking to stay ahead of the curve.

Related Tag: Fixed Mixing Plants