Batchcrete System Design
Batchcrete System Design
Batchcrete System Design
- Modular structure for easy transport in sea containers
- Galvanized sheet metal hoppers with vibrators for smooth material flow
- Aggregate and cement weigh batchers with load cells
- Microwave probe for measuring and correcting aggregate moisture
- Heavy-duty mixer systems with control release options
- Double ramp access stairs and safety rails to service deck
- Anodized aluminum control panel with color display
Features and Benefits
- Modular structure easily transported in sea containers.
- Hoppers made from folded galvanised sheet metal sides and side-tops.
- Electromechanical vibrators to facilitate descent of material.
- Aggregate weigh batchers resting on load cells.
- Cement weigh bins with load cell weighing systems.
- Galvanised water weigh bin with load cell weighing system.
- Microwave probe to measure and correct aggregate moisture
- Heavy duty continuous or single batch mixer systems with control release systems.
- Double ramp access stairs to mixer service deck.
- Mixer service desk with studded galvanised walkway and safety rails.
- Anodised aluminium control panel showing the plant in colour
Applications
- Mixing plants are individually designed to meet client requirements for the production of top quality concrete, pastes, slurries and road base.
- Our fixed mixing plants are suitable for producing paste-fill for the mining industry or supplying mixer trucks with concrete. Batchcrete systems are ideally suited for the underground mining operations or important civil / construction work.
- Batchcrete’s modular structure and accurate batching systems are controlled by load cells and efficient management software in order to provide the highest quality assurance standards.
Capabilities
- Aggregate storage capacity varies from 84m³ to 168 m³, with 3 – 6 hoppers.
- Capable of mixing up to 400m³ compacted concrete per hour.
- Plant has a batching unit for two additives and water
- Aggregates are loaded by weigh batchers resting on load cells. Loading skips carry and discharge aggregates into the mixer.
- Mixing is performed by either a continuous twin shaft mixer or single batch system ensuring a uniformed mix of various materials in very quick time.
- Easy memorising of batching formula via integrated electronic management functions that are easy to operate eg:
- Memorising batching formulae in m³ without quantity limits
- Simplified development of formula with direct call of materials from product archive
- Automatic moisture analysis and control
- Management systems conducive to ISO standards and full scale commercial production.
- Batchcrete silo’s deliver a high level of accuracy and feature components that allow for individual operating requirements. Silos are built for long term utilisation and are easy to transport due to their modular design. They can also be manufactured for specific industrial uses if required.
WHY CHOOSE US
Choose Batchcrete for unparalleled quality and innovation in cement storage and dispensing systems. We’re dedicated to providing solutions that enhance both productivity and cost efficiency across all your projects.
Assured Quality
We ensure the integrity and quality of your materials, helping to reduce wastage and enhance cost-effectiveness. Our rigorous quality control measures and high-performance materials guarantee superior results for every application.
Versatility
Our equipment is designed to meet the diverse needs of small, medium, and large-scale projects. Whether you are handling a residential build or a large commercial project, our solutions can be tailored to meet your specific requirements.
Dedicated Support
Batchcrete provides comprehensive customer support, including equipment setup, operational training, and ongoing maintenance. Our expert team is committed to assisting you throughout the lifecycle of your equipment, ensuring maximum uptime and productivity.
Innovative Engineering
We continuously integrate the latest technologies to meet the ever-changing needs of the construction industry. Our commitment to innovation leads to smarter, safer, and more efficient practices in material handling and storage.
Frequently Asked Questions (FAQs)
Each FAQ is crafted to address potential customer queries stemming from the information within the product descriptions and their broader concerns.
Q1: What kind of support can I expect after purchasing equipment?
A: Batchcrete provides comprehensive after-sales support, including service and maintenance guidelines, ensuring your equipment runs smoothly for years to come.
Q2: Are your batching plants easy to operate for staff with minimal training?
A: Yes, our plants are designed with user-friendliness in mind. They feature automated systems and intuitive controls, and we also provide training materials and support to help your team get up to speed quickly.
Q3: How quickly can a Dry Batch Plant be set up and ready to use on-site?
A: Our Transportable Dry Batch Plants are designed for rapid setup. Depending on the specific model and site conditions, you could be operational within a few hours of arrival.
Connect With Us
Experience the difference with Batchcrete International. Our experts are ready to help you select the perfect concrete solution for your project, ensuring you achieve the efficiency and quality you need. Reach out to us for more information, a tailored quote, or to arrange a demonstration.